Whatever model your gearbox is, performance may be an issue you eventually run into. It may be to where only a rebuild can get the gearbox performing great again. When in this situation, take these precautions.
Inspect Every Component
A gearbox rebuild typically will involve stripping all of the parts down. After doing this, take the opportunity to carefully inspect every major component. You can then get a clear picture of each part's condition and have a better approach to this rebuild.
Parts that look sound can be set off to the side while damaged parts or parts that have wear can be organized in another pile. You'll then know which parts to work on for the rebuild. Some of the gearbox's components may be salvageable, but a thorough inspection will help you get an accurate picture before you do anything.
Figure Out the Cause of Failure or Problem
The gearbox parts that do have damage according to your analysis broke down or suffered a problem for a reason. You want to know what this is so that you can try to account for it in the future.
For instance, if one of the gearbox's seals wore down prematurely, you want to know why so that you can make corrections. You then won't find yourself dealing with as many breakdowns, and this rebuild will be all the more valuable.
If you can't figure out why a gearbox component got the way it did, professional inspection and analysis may be helpful.
Run Performance Tests
Once you are done with the gearbox rebuild, it's smart to test it out before using it in a real-life application. You can then see how successful the rebuild was and address problems if they're still occurring.
You want to run more than one performance test and take detailed notes of any possible red flags you see. If the gearbox checks out and the rebuild looks like it was a complete success, then the gearbox can be used like it normally would before the rebuild took place. If there are problems, make corrections before moving forward.
Gearboxes can get many more years of life if they're rebuilt. However, this needs to be done a particular way and with the right attention to detail. If you review each stage of the gearbox rebuild carefully, then this process will be worth your time and energy.
For more information about gearboxes, like Bonfiglioli gearboxes, contact a local professional.
Share24 November 2020
When you really think about it, your whole car boils down to just a collection of various parts. All of those parts need to work together seamlessly in order to get you from point A to point B — safely and in style! When one car part fails, there's no need to ditch the whole vehicle. You just replace the auto parts that are failing, and your car will live to drive another day. If you would like to learn more about the various parts that comprise your car, then you have come to the right spot. Check out the articles we've collected here.